Polaris General 1000 5" Long Travel Kit

If you’re trying to push your Polaris General harder than it was ever meant to go, the stock suspension becomes the limitation fast. This 5” Long Travel Kit completely transforms the machine, widening it by 10” and giving you the clearance, stability, and articulation needed to handle real terrain at speed.

It’s not just about width. This kit is built with heavy-duty components across the board, A-arms, tie rods, and Rhino 2.0 axles, all designed to take hits, reduce weak points, and keep you moving. The result is a General that feels planted, more capable, and far more confident when things get rough.

• Adds 5” per side (10” total width increase)
• Fits up to 33” tires
• Includes high-clearance front and rear A-arms
• Billet aluminum hex tie rod kit
• Rhino 2.0 heavy-duty axles included
• Extended front brake lines
• Preinstalled UHMW bushings and sleeves
• Shock brackets and full hardware included
• Preadjusted pivot blocks for proper camber

Billet Tie Rod System

• 6061-T6 billet aluminum construction
• Heat-treated chromoly monoball tie rod ends
• Adjustable without disassembly
• Lifetime warranty

Rhino 2.0 Axles

• 100% stronger than stock
• Larger shaft diameter
• 4340 chromoly construction with proprietary heat treatment
• Designed for high articulation and durability
• 18-month warranty

• Factory wheels require 1” wheel spacers
• Does NOT fit Polaris General XP 1000 or General XP 4 1000
• Built for aggressive riding, larger tires, and improved suspension geometry

Kit Includes

• Front and rear high-clearance A-arms
• Billet aluminum tie rod kit
• Rhino 2.0 axles
• Extended brake lines
• UHMW bushings and sleeves (preinstalled)
• Shock brackets
• All required hardware

Ball joints not included

• Must reuse stock ball joints or purchase upgraded options
• Preinstalled ball joint option available at checkout

Available ball joint upgrades:

• 4340 heavy-duty ball joints
• 300M super-duty ball joints
• Keller threaded ball joints

WARNING: This product can impact machine operation. Customer and/or user is responsible for ensuring that this product is compatible with their machine as currently configured, properly installed, and understands any impact this product has or might have on the machine's operation.

⚠California Proposition 65 Warning ⚠
WARNING: This product may contain a chemical known to the State of California to cause cancer or birth defects or other reproductive harm.